Stable Wind Tubular Tower for Wind Power Generation

Stable Wind Tubular Tower for Wind Power Generation

Company introduction:
  Hangzhou Debao Electromechanical Manufacturing Co,. Ltd was founded in 2003. It's a professional manufacturer in communication tower, electrical tower, galvanizing process and decorative antenna and so on. With 163.8 million RMB registered capital and 700 employees, Debao has become the largest hot-dip galvanizing production base around East China( total 780 tons production capacity). Also, it is the manufacturing base of Zhejiang University Chemistry Laboratory galvanizing products and enterprise credit AAA company with ISO certificate.
  We have 10000 square meter office building and 46000 square meter workshop equipped with high-level production lines for communication tower and hot-dip galvanizing, which constitute a strong guarantee for the company's high operation efficiency. Per market demand, Debao launched a series of landscaped tower, bionic tower, decorative antenna, portable mobile base station, which have been widely used by operators now.
 
Qualification:
Business license, tax registration certificate and organization code certificate, quality management system, occupational health management system, environmental management system, enterprise credit AAA.
 
Construction Process:
Raw material inspection
Check steel specification, grade and heat number when coming, and then send sample to the laboratory for testing. Welding material needs re-rest of welding; Purchased tower attachments also need retest. Any non-conforming material should be avoided to enter into the production line.
 
Mark sample number
After sample plate and rod made, all the samples need to be approved by customers, then reviewed and marked number. Marked number with digital control, steel tower needs to retain head margin when cutting according to process requirement, diameter of both tube ends need the conformance with matching welding tube. The deviation is not more than ± 1.5D/1000, the total height deviation is no more than H/1500.
 
Rolling tube
After marked number and qualified, then turn to roll tube. To keep the ellipticity of the sheet plate, rolling on rolling machine where roller can move horizontally, then weld the connecting line and recheck. Visual inspection after rolling, the roundness should not exceed 3mm.
 
Welding
After tube bending, inspection and approval, it goes to automatic welding. Before welding, bevel angle is 25 degrees, also welding edge needs removing rust, burrs and dirt, electrode must be dried, coating drops or rust core are not allowed, and damp solder is also not allowed. Clean each welding line and inspect, then re-weld after clear defects. After welding slag and spatter need to be cleaned up. Select T-joints and 20% nearby welding line on main tower UT test to achieve GB11345-1989BII.
 
Flange installation
The flange needs automatic welding and UT test qualified. After installation and appearance inspection, inspect the angle dimension, so as to make sure the tower get installed smoothly.
 
Test assembly
Each section of the tower needs assembly test. The technical department will make a complete inspection, including the welding line mechanical property, the tower dimensions (length deviation, connection flatness and straightness, tower tube ovality, tube diameter deviation) must comply with requirement before turning to next stage.
 
Galvanizing
After tower assembly test galvanizing will apply. Hot dip galvanizing coating thickness needs 86um  
Inspection after galvanizing
Test assembly again after galvanizing qualified, and the requirements are the same with previous test assembly. If there is deviation it needs correction, then turn to next stage.
 

Painting

Grinding zinc coating by sand blasting or abrasive paper to make the surface flatness and smoothness but not to damage zinc coating, then spay 6 layers painting to make sure the tower's service life.
 
 
 
 



Details

Steel Type	steel pole and angle steel
Material	Q235,Q345 (A36, A572 Gr.50)  or others
Height	10-100m
Voltage	0KV-500KV
Appearance	Hot Dip Galvanized
Shape	Round face/Polygonal face
Connection type	Overlap/Flange connection
Quality system	SO 9001-2008;ISO 14001-2004
Standard	GB/T2694-2010or GB/T646-2006 or international
Lifetime	50 years

Flexible Gate

Flexible lift gate is a flexibel soft curtain door, inside and outside the two curtains , curtains used between the aluminum beams connected with a vertically movable rail , the roof beams have levels not in the same straight line and hanger large plants in particular Be applicable , Flexible lift door installation does not take up interior space in the hole inside , When the first move to open the door , and finally superimposed over the hole , Off event curtain rail first and then fall down until its is completely closed

Door body composition :

The bottom of the door curtain rail aluminum beam beam seal top drive system and transmission of electrical control systems and safety devices

Flexible door features:

1. Light weight compared with other types of the same size door , flexible door lighter weight reduces the strength of steel at the top of the doorway architecture degree requirements ,

2. Small compared with the same specification of the machine style doors 2, footprint ,flexible installation in the door after the hole is turned on internally stacked above the hole , do not take up interior space , Large Span hole may be provided a plurality of movable rail the entire door into several independent stacking doors shorten the span of a single door so that the overall thickness of the door is reduced , further reducing the footprint

3. Rational layout flexible doors with movable rail rail can set different activities based on the specific circumstances of the door into the door several sizes of uneven accumulation of doors to make the building as a whole rational layout greatly reduces the overall architecture of the space and cost

4. The wind strength between two layers of high flexible door curtain as the bottom of an aluminum beam has a wind skeleton steel structure , By adjusting the beam thickness and spacing , which can resist wind pressure of any intensity , so the door can be flexible for use in any area

5. The tensile strength of the flexible door after door curtain is double polyester fabric , high tensile wire rope equipped with ultra-high hole suitable for large machinery such as aircraft hangars and repository

6. The curtain coated with vinyl coated with a waterproof sunscreen and smoldering performance , capable of sound absorption retardant insulation mildew proof and so on

7. Safe door , Cube with anti-lock break to ensure safety in case of accidental breakage of wire rope jammed in the door quickly experience anywhere rails , Multiple protection features mechanical and electrical installation to ensure t he safety of goods passing aircraft and other vehicles and personnel , the movable rail is also equipped with anti-fall device , you can ensure reliable parked at the top of the hole after the movable rail is raised without falling , The bottom of the door is equipped with and airbag , it will immediately rebound to rise until the safety door drops open when obstacles encountered in the process , You can also install infrared protection device on the door

PVC flexible gate,pvc high speed gate door, pvc high speed rolling gate door, flexible rolling doors,fast doors

SHENZHEN HONGFA AUTOMATIC DOOR CO., LTD , https://www.hongfarrs.com