Saving energy and reducing consumption into the "main force" of Baling Petrochemical and Chemical Fertilizer Department to reduce losses

Baling Petrochemical and Chemical Fertilizer Division calculated the detailed accounts, optimized operations, reduced water consumption, and reduced energy consumption, and implemented practical measures to strengthen energy conservation and consumption reduction by strengthening “comparing learning and helping”, fine management, and incentive assessment. 67.58 million yuan, which is 137.16% of the annual plan, of which industrial water consumption decreased by 626,000 tons compared with the same period of last year. Saving energy and reducing consumption have become the “main force” for the business department to reduce losses.

At the beginning of the year, Baling Petrochemical requested that the fertilizer division with arduous tasks to reduce losses save energy and reduce consumption by 50 million yuan on the basis of last year, and the industrial water consumption should be reduced by 900,000 tons. The division clearly defined the target of increasing energy efficiency and reducing energy consumption by RMB 120 million during the year, quantifying and refining the targets at each workshop unit and team, and conducting economic responsibilities according to the basic goals, upgrade goals, and goals. System assessment.

The long-term stable operation of the device is the key to saving energy and reducing consumption. Starting from the source, the division strictly controls the quality of fine coal blending, eliminates the stoppage of slagging of gasifiers in the upstream coal gasification plant due to coal quality problems, and launches “creation and perfection” activities of the plant, which is applied to synthetic ammonia plants, utility engineering systems, and hydrogen peroxide plants. Carry out comprehensive anti-corrosion, improve the device insulation and cooling facilities, reduce energy loss; prepare in advance, carefully deploy each opportunity to repair, eliminate hidden dangers and defects in the operation of the device, lay the foundation for the long-term operation of the device; adhere to the professional room, workshop every week The third class team leaked and used the "Camera Working Method" to expose the "drip" point of the device and rectify it within a limited time. From January to April, the division handled a total of 8 equipment failures with long-period threats and discovered and rectified 208 “runaway” points.

The division also worked hard on “full and excellent” production. It organized experts to hold the Zhuge Liang meeting on how to increase the operating rate and load rate of the equipment, tackled the problem of high-load operation of the control equipment, and adjusted the technology. The total operating rate of the synthesis plant in the month of March reached 97% and the load rate was 95%. The comprehensive synthetic energy consumption of synthetic ammonia was 52.2 GJ/ton, and the integrated steam consumption was 2.64 tons/ton. The benchmark was repeatedly optimized to shorten the driving time, ensure one-time driving success, and reduce the energy consumption during driving. On April 12th, the ammonia plant was controlled within 12 hours after the opportunity was overhauled, which was shortened by 3 hours compared to the normal driving time and reduced the consumption of steam by 600 tons.

The Division strengthened professional management, and improved the measurement work as a prerequisite for energy conservation and consumption reduction. The instrumentation, metering, meter reading personnel, and manipulator professional management personnel were required to perform inspections, transcribes, and pass on the measurement meters of key water points each week. The industrial water balance test finds problems in industrial water in a timely manner. Once the increase in water consumption or the difference in influent water volume is found, it is analyzed in a timely manner to find the cause and the results of the analysis are used to guide the water saving work. From January to April, they found a total of 20 missing points, which can reduce the loss of water resources by about 10 tons per hour. They completed the water level surveys and statistical analysis of water points and drainage points, and they were high and low for multiple water use points. With the use of recyclable condensate directly discharged, etc., formulate optimized water and water saving recovery measures to ensure that the water saving and emission reduction work is effective.

As a major water consumer, the utility system consumes about 6 million tons of industrial water each year. In response, the division has played a "small calculation" of fine management. By strengthening the control of the production process, the employees of the water treatment and water recycling section of the water automobile are required to operate meticulously, the regeneration step of the resin bed is optimized, the operating batch of the resin bed is extended, the regeneration frequency is reduced, and the acid-alkali consumption and the amount of discharge of the regeneration waste liquid are reduced; The backwash water of the sand filter, carbon filter, resin bed and other equipment is completely recovered to the clarifier tank, which reduces the consumption of raw water and the discharge of clean water. Under the premise of avoiding serious fouling corrosion, the circulating water concentration multiple is increased as much as possible. . At present, the concentration multiples of the two sets of circulating water are increased to above 4.5, and 50 tons of circulating water can be saved per hour.

The business unit will increase the intensity of water-saving and energy-saving projects. According to the principles of simplicity, adaptability, low investment, and quick results, the company will organize personnel to evaporate saturated steam from the condensate and steam condensate collection tanks in the new synthesis area and synthesize old districts. The four condensates of steam condensate and synthetic new district steam condensate, as well as part of qualified sewage, are reused for technical demonstration, and a recycling scheme is proposed; the upstream plant is used to stop and overhaul, and the second-cycle water pump is reformed, and the monthly energy saving value is 130,000 yuan. Yuan; changing the No. 1 fan of the second cycle from a motor to a turbine, saving 1.88 million kilowatt-hours of electricity per year; the raw gas line from the coal gasification unit to the ammonia plant is changed from steam heating to electric heating, which guarantees crude gas The temperature also reduces steam consumption.

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