Woven/Non-Woven/Shopping Plastic Bags Recycling Machine

Pictures of the production line




The two-stage pelletizing system applied in the re-pelletizing job, which consists of two sets of single screw extruder, in case that recycles are with heavy required higher pelletizing output. The ACSS series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step. ACSS system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.

Final productions produced by ACSS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:

 
Working steps of ACSS compacting and pelletizing system



1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.


2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.


3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in the first stage extruder, and the plastic will be extrude by the second stage extruder. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.


4. Melt filtration: Segmented filtering principle, fore filtering in the first extruder, and fine filtering in the second extruder, to reduce the frequency of filtering sieves changing. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.


5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACSS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
 
Main technical parameter:
  
Advantages of ACSS compacting and pelletizing system
1. Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
2. Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
3. Higher output and lower energy consumption.
4. Because of separated filtering system in two-stage extruder, system can realize steady extrusion job.
5. Second stage's extruder can present low temperature extrusion, which can guarantee the final production's quality.

Why choose us
1. Lower investment cost for a high quality and durable machine;

2. Low energy consumption with high production output;

3. Overseas installation and training are available;

4. Machine warranty with spares in stocking and in-time delivery;

5. Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.

Domestic Waste Disposal Equipment

Background:

 

End Products Usage:

1. Fuel oil  used as fuel for industries such as steel&iron factories,ceramic or chemical industries or hotels restaurants etc.

2. Carbon black  be used as garden fertilizer

3. Sync Gas     be recycled to heat machine

 

 

Advantages:

1. Integrated design of reactor and base, no civil work needed to make the installation faster and easier.

 

2.Sync gas purification system is designed for developed countries which has very high environmental standard. It makes the full operation process under slightly negative pressure to ensure the safety of operation. And the system removes acid content of the sync gas to ensure the production is both clean and environmental friendly.  

 

 

3.National Patent Unique Smoke Scrubbers: More efficient removal of the acid gas 

and dust of the smoke through neutralization, purification and absorption, environmental friendly without pollution.

 

4.National Patent automatic Carbon Black Discharging System: Speedy fully 

enclosed Auto-discharging under high temperature, avoiding carbon black pollution and saving time.

 

5.Safety aspect:Production under Slightly negative pressure, automatic 

submerged welding technology, ultrasonic nondestructive testing, both manual and 

automatic safety devices.

 

Parameters:

NO.	ITEM	Technical Parameter
1	Door Model	Full Open Door
2	Suitable Raw Materials	Medical waste
3	Structure	Horizontal Type Revolves
4	Main Reactor Size	Φ2200*6000mm   Φ2600*6600mm
5	Daily capacity	5~6MT 8-10MT
6	Work Pressure	Normal Pressure
7	Reactor Rotation Speed	0.4R/M
8	Power	18-25 kw
9	Cooling Method	Cycle Water
10	Type of Drive	External Annular Gear
11	Heating Method	Direct Heating
12	Type of Installation	With Foundation
13	Noise dB(A)	≤85
14	Operating Mode	Intermittent Operation
15	Total Weight(MT)	25~40Mt
16	Installation Space Required	30m*10m
17	Manpower	3~4/batch
18	Shipment	Ф2200×6000=1*40HC+1*40FR Ф2600×6600=2*40HC+1*40FR

 

Domestic Waste Disposal Equipment

Garbage Recycling Plant,Waste Recycling Machine,Food Waste Recycling Machine

Shangqiu Jinpeng Industrial Co., Ltd. , http://www.recyclingthewaste.com