FAW Wuxi Diesel Engine Factory In 2016, FAW Xichai's heavy-duty vehicle engine production base was selected as the 2016 Smart Manufacturing Pilot Demonstration Project by the Ministry of Industry and Information Technology. Li Dong, deputy director of the Ministry of Industry and Information Technology and Equipment Industry Division, conducted a field survey and highly praised Xichai's smart manufacturing. He believes that Xichai has become a benchmarking company for the “Made in China 2025 Project†with great promise.
The Xichai heavy-duty vehicle engine production base is used as the powertrain base for heavy-duty commercial vehicles of the group company. At the beginning of the construction, it was referenced to the construction standards of a world-famous engine factory and proposed the goal of building a world-leading heavy-duty engine production base. Leading and management-leading advantages. In the production area of ​​50,000 square meters, the world's top equipment such as the German GROB machine tool, Swiss ABB robot, American GORBEL and so on can be seen everywhere. These devices integrate flexibility, integration, and automation into one. There are 179 stations in the automated assembly line, and the entire line automation rate is 28%; 6 DM machines are lined with 60 processes, and the automation rate is as high as 78%. At the same time, the machining production line is also equipped with equipment that can fully analyze and control the machining accuracy and real-time control. The assembly line is equipped with automatic production lines for equipment such as tightening, gluing, conveying, and assembly, and is equipped with key dimensions, torque and appearance. Re-inspection equipment such as leakage. These equipments ensure that all aspects of product accuracy, reliability and production consistency can reach the international advanced level.
Xichai Aowei Engine
The heavy-duty engine production line of Xichai also set a record of six domestic firsts, namely: China's first creatively proposed "X" production line to meet the non-adjacent three stations to share a robot and improve production efficiency; the first use of three-axis robot to achieve cylinder The automatic lubrication and automatic installation ensure the assembly quality of the motion system; for the first time, the use of fiber-optic sensing non-contact detection technology realizes the anti-error detection of the installation quality of the cylinder sleeve water seal ring; for the first time, the visual error prevention technology is used for the whole machine. More than 60 features of the spare parts were used for error prevention scanning to control the defective product rate, reduce the zero kilometer failure and the 12MIS index. For the first time, the whole station of assembly line components was put forward to implement the concept of intelligent AGV automatic distribution.
In the future, FAW Xichai will do more work, and will not hesitate to boost Jiangsu's advancement of the manufacturing industry to the mid-to-high end, improve the core competitiveness of Jiangsu's manufacturing, and realize the strategic transformation of Jiangsu's manufacturing from quantity expansion to quality improvement, in order to speed up construction. The industrial technology innovation center with global influence and the advanced manufacturing industry with international competitiveness play an active role.
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